對(dui)成品(pin)(pin)質(zhi)量要(yao)(yao)求較高的印刷(shua)(shua)企(qi)(qi)業(ye)(ye)，如大(da)中型煙(yan)包印刷(shua)(shua)企(qi)(qi)業(ye)(ye)通常要(yao)(yao)在后工序對(dui)產品(pin)(pin)進行(xing)“全檢”，其實這(zhe)并不是企(qi)(qi)業(ye)(ye)的最(zui)佳選擇，只是不得已而(er)為之。因為大(da)量事實證(zheng)明，產品(pin)(pin)“全檢”既浪費大(da)量人力(li)(li)物力(li)(li)，又不能(neng)真正(zheng)確保最(zui)終的出貨(huo)質(zhi)量。而(er)采用離線印品(pin)(pin)自動檢測設備則能(neng)幫助印刷(shua)(shua)企(qi)(qi)業(ye)(ye)解(jie)決(jue)這(zhe)一(yi)問題(ti)。

現(xian)在離(li)線印(yin)品自(zi)動檢(jian)測設備(bei)市場上有多(duo)種類型的(de)(de)設備(bei)，但歸納起來不外乎兩種：離(li)線小張印(yin)品自(zi)動檢(jian)測設備(bei)和(he)離(li)線大張印(yin)品自(zi)動檢(jian)測設備(bei)。這里根據(ju)各類型設備(bei)的(de)(de)功(gong)能，向大家(jia)推(tui)薦兩種有效的(de)(de)后工序質檢(jian)解(jie)決(jue)方案(an)。

第(di)一種(zhong)方案是將(jiang)離(li)(li)線大(da)(da)張印品自動(dong)檢(jian)測設備安裝在模(mo)切工序之(zhi)前，對大(da)(da)張印品的質量進(jin)行自動(dong)檢(jian)測，將(jiang)合格品和次(ci)品分(fen)離(li)(li)；合格品經模(mo)切、清廢和抽檢(jian)后即可包裝出貨(huo)，次(ci)品單獨(du)模(mo)切后經過離(li)(li)線小張自動(dong)檢(jian)測設備進(jin)行全檢(jian)，由于需全檢(jian)的次(ci)品數(shu)量較少，故可大(da)(da)大(da)(da)提升質檢(jian)效率。

另一種方案是全(quan)(quan)部應用(yong)離線(xian)(xian)(xian)高(gao)速小張(zhang)雙(shuang)(shuang)通(tong)道印(yin)(yin)品(pin)(pin)自(zi)動(dong)(dong)(dong)檢(jian)測(ce)(ce)設備(bei)，它能(neng)夠代替質(zhi)(zhi)檢(jian)員進行(xing)產品(pin)(pin)全(quan)(quan)檢(jian)，但每臺離線(xian)(xian)(xian)高(gao)速小張(zhang)雙(shuang)(shuang)通(tong)道印(yin)(yin)品(pin)(pin)自(zi)動(dong)(dong)(dong)檢(jian)測(ce)(ce)設備(bei)需配置3～4人進行(xing)抽檢(jian)和離線(xian)(xian)(xian)打(da)包作(zuo)業。離線(xian)(xian)(xian)高(gao)速小張(zhang)雙(shuang)(shuang)通(tong)道印(yin)(yin)品(pin)(pin)自(zi)動(dong)(dong)(dong)檢(jian)測(ce)(ce)設備(bei)最(zui)終的應用(yong)模式(shi)是與打(da)包工序(xu)自(zi)動(dong)(dong)(dong)連接(jie)，實現從質(zhi)(zhi)檢(jian)到點數(shu)到打(da)包出貨的自(zi)動(dong)(dong)(dong)化流水(shui)線(xian)(xian)(xian)作(zuo)業，徹底改變(bian)現有(you)的成品(pin)(pin)質(zhi)(zhi)檢(jian)模式(shi)。離線(xian)(xian)(xian)印(yin)(yin)品(pin)(pin)自(zi)動(dong)(dong)(dong)檢(jian)測(ce)(ce)設備(bei)應由(you)品(pin)(pin)管部門歸口操作(zuo)和管理，可以(yi)起到監控前工序(xu)生產質(zhi)(zhi)量和進行(xing)品(pin)(pin)質(zhi)(zhi)統計分析(xi)的作(zuo)用(yong)。

與(yu)在線(xian)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)不同，兩種(zhong)離(li)(li)(li)線(xian)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)均為獨立設(she)(she)(she)備(bei)，需要一(yi)定(ding)的安裝空間(jian)和(he)(he)相(xiang)關的配(pei)(pei)套設(she)(she)(she)施，如氣(qi)路和(he)(he)電路的布置、進出(chu)貨物周轉空間(jian)和(he)(he)操作(zuo)空間(jian)的預留、光源的需求、進出(chu)通道的安排等。盡管引進離(li)(li)(li)線(xian)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)需要對廠房等做出(chu)重新(xin)規劃，但是其(qi)收益卻是十分明顯的。這兩種(zhong)離(li)(li)(li)線(xian)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)均能(neng)大(da)幅(fu)減少人工(gong)成本(ben)，如果(guo)煙包印(yin)刷企業采(cai)用離(li)(li)(li)線(xian)大(da)張(zhang)(zhang)(zhang)(zhang)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)，按檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)速(su)(su)度8000大(da)張(zhang)(zhang)(zhang)(zhang)/小(xiao)(xiao)時、每大(da)張(zhang)(zhang)(zhang)(zhang)按15聯計，換算(suan)成小(xiao)(xiao)張(zhang)(zhang)(zhang)(zhang)則為12萬張(zhang)(zhang)(zhang)(zhang)/小(xiao)(xiao)時，每天能(neng)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)240萬張(zhang)(zhang)(zhang)(zhang)煙包，相(xiang)當于24個質(zhi)檢(jian)(jian)(jian)(jian)(jian)員的工(gong)作(zuo)量；如果(guo)采(cai)用離(li)(li)(li)線(xian)高(gao)速(su)(su)小(xiao)(xiao)張(zhang)(zhang)(zhang)(zhang)雙通道印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)，每小(xiao)(xiao)時可檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)10萬～12萬張(zhang)(zhang)(zhang)(zhang)小(xiao)(xiao)盒，每天能(neng)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)200萬～240萬張(zhang)(zhang)(zhang)(zhang)小(xiao)(xiao)盒，相(xiang)當于20～24個質(zhi)檢(jian)(jian)(jian)(jian)(jian)員的工(gong)作(zuo)量，與(yu)離(li)(li)(li)線(xian)大(da)張(zhang)(zhang)(zhang)(zhang)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)的檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)能(neng)力基本(ben)相(xiang)當。在當前(qian)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)的性能(neng)和(he)(he)配(pei)(pei)置上，采(cai)用離(li)(li)(li)線(xian)大(da)張(zhang)(zhang)(zhang)(zhang)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)配(pei)(pei)合離(li)(li)(li)線(xian)高(gao)速(su)(su)小(xiao)(xiao)張(zhang)(zhang)(zhang)(zhang)印(yin)品(pin)(pin)自(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)(jian)(jian)測(ce)(ce)(ce)(ce)設(she)(she)(she)備(bei)的模式，更能(neng)確保質(zhi)量的穩定(ding)性和(he)(he)人工(gong)成本(ben)的降(jiang)低。

印(yin)(yin)刷企業引進印(yin)(yin)品(pin)自動檢測設備將會逐(zhu)步改(gai)善和優化企業的(de)生產流(liu)程(cheng)，節約大量(liang)人工成本，而且(qie)可以避免由于人為(wei)因素導致(zhi)的(de)質(zhi)量(liang)不(bu)穩定性(xing)，對改(gai)善出貨質(zhi)量(liang)、減少客戶投訴等方面(mian)具有明顯的(de)作用，尤(you)其是(shi)對嚴重廢(fei)品(pin)和批量(liang)性(xing)質(zhi)量(liang)問題的(de)控制方面(mian)更加有效(xiao)。

相關文章：印品自動檢測設備在印刷企業中的應用